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    • 专利摘要:
    The present invention relates to an aqueous binder composition for the formation of a sacrificial protection coating against corrosion, said composition being free of chromates, and more preferably of borates and molybdates. Advantageously, said binder composition has a pH of less than 6 and comprises a binder, particles of at least one metal oxide and at least one metal phosphate, said binder comprising a hydrolyzed organosilane oligomer. In addition, the proportion by weight of said particles of at least one metal oxide relative to the total weight of the dry mass of said binder composition is greater than or equal to 75%.
    公开号:FR3021324A1
    申请号:FR1454706
    申请日:2014-05-23
    公开日:2015-11-27
    发明作者:Emeline Pedoni；Polina Volovitch；Kevin Ogle
    申请人:A ET A MADER；
    IPC主号:
    专利说明:

    [0001] The present invention relates to aqueous binder compositions intended to form a sacrificial protective coating against corrosion on a binder, a process for producing a saccharide protective coating against corrosion using the same composition and a support coated with such a coating. less a surface portion of a support, in particular free of carcinogenic, mutagenic or reprotoxic compounds, also designated by the abbreviation of CMR compounds. BACKGROUND OF THE INVENTION The present invention also relates to methods of making and applying such sacrificial protection coatings, and the coated supports. The conversion treatments lead to a superficial modification of the metallic support (alloys of aluminum, titanium, iron and other metals) by anodizing process (electrolysis operation, for example chromic anodic oxidation, sulfuric or phosphoric oxidation) or by simple chemical conversion process (eg chromation or phosphatation). Chromatization makes it possible to form a very adherent thin deposit of metal chromates by placing the surface of the workpiece (typically aluminum, zinc or steel alloys) in contact with an acidic solution based on dichromates and fluorinated activators. This treatment improves the corrosion resistance of the support and is also used as a base for fastening paints. However, these processes have the disadvantage of using toxic compounds, particularly with regard to the treatment and rinsing water of solutions in excess of the treated supports.
    [0002] In addition, the rinsing waters and the solutions used must be treated to remove dissolved CMR heavy metals before they are rejected or reused. Metal removal produces additional toxic wastes that are difficult to purify and treat. The sacrificial protection against corrosion, in particular against red rust corrosion, of support, in particular comprising iron, constituting sub-assemblies or components of aircraft equipment is provided by the wet application of mono binder composition -composing or bi-component, solvent or water-thinnable with many constraints. Indeed, the single-component compositions need to be re-dispersed at least 24 hours before their use. Once these binder compositions have been applied to the support to be functionalized, after possibly a first evaporation step, it is necessary to carry out a first firing, to allow the support to cool, then to carry out a second firing, termed annealing, for several hours. hours. A third or final cooking may be necessary and may take up to 5 hours.
    [0003] The use of these compositions also requires intermediate compaction when there has been an intermediate anneal. This operation consists in projecting on the surface portion of the support to functionalize particles, such as corundum, under a pressure ranging from 100 kPa to 150 KPa, said particles having a size of between 90-180 US mesh (80pm and 165pm) . A so-called final compacting operation, therefore different from the intermediate operation in terms of pressure (kPa) and the size of the projected particles, is also performed to complete the coating. These binder compositions also have the major disadvantages of including trivalent and / or hexavalent chromates and borates.
    [0004] In operation, these binding compositions are combined with a sacrificial metallic pigmentation, in particular aluminum or magnesium, the latter combine with the components in chromium HI or VI in a role of inhibitor of corrosion and passivation of the support. and the aforementioned metallic pigmentation.
    [0005] The sacrificial performance, and therefore the corrosion resistance, can only be obtained after the above-mentioned annealing and compacting treatment operations, the application and implementation of which are delicate, and can not be carried out with a guarantee. only by qualified and certified operators. EP 0 995 816 A1 discloses a binder composition comprising in the aqueous phase phosphate ions and chromium III ions and secondary cationic species such as aluminum ions, zinc ions or magnesium ions to which particles are also added. of metal oxides. This binding composition is free from the use of hexavalent chromium but still uses chromium III ions.
    [0006] US 2006/0225613 is also known describing the synthesis of an epoxy silane oligomer which has good stability and good dispersion in aqueous medium despite its high molecular weight. Said organosilane oligomer is mixed with metal particles whose amount must not exceed 35% by weight of the total weight of the binder composition so that the obtained film retains a good appearance (see [0046]). Examples of binding compositions (4 to 18 and 21) whose corrosion properties were tested include by weight 28% zinc oxide and 3% aluminum oxide. It is not indicated what is the appearance of the films obtained. In all these examples, the binder composition is dried at 70 ° C for 20 minutes and then dried at 300 ° C for 30 minutes to polymerize the organosilane oligomer and form the corrosion protection paint film. The corrosion resistance test comprises contacting the substrate coated with the corrosion protection paint film with a saline solution having a temperature of 35 ° C defined according to ISO 7253: 1984. The measured value corresponds to the time after which 5% red rust compared to the total weight of the coating appears when the substrate coated with the corrosion-resistant paint film is placed in a chamber baked at 35 ° C. The red rust corresponds to the oxidation of the iron contained in the support to be protected from corrosion, which implies that the corrosion-resistant paint film is traversed by said salt spray and no longer protects the substrate. The aforementioned standard, updated today and corresponding to the ISO 9277 - 2012 standard, defines the type of salt spray but does not define the requirements to be achieved in terms of corrosion, nor precisely the application time of said salt spray. In US 2006/0225613, after only a few hours, 5% of red rust relative to the total weight of the coating is already formed. A sacrificial protective coating against corrosion must reveal red rust only after several hundred hours, or even more than 1000 hours. US 2006/0225613 thus relates to a binder composition for the manufacture of a paint film against corrosion which is not suitable for the manufacture of a protective coating against corrosion which is sacrificial and which is therefore intended for withstand extreme corrosive conditions, such as several salt spray cycles, each cycle lasting more than 15 hours and having a period during which the coating is subjected for several hours to temperatures greater than or equal to 250 ° C . OBJECT AND SUMMARY OF THE INVENTION The subject of the present invention is an aqueous binder composition enabling the manufacture of a sacrificial protective coating against corrosion, in particular primary corrosion, having the following properties: good adhesion to the support, and with the primers and subsequently applied paints in top coating, good resistance to corrosion, in particular sacrificial when subjected to salt spray as defined in standard NF EN ISO 9227 -2012, good resistance to scratches, chemicals and wear a surface electrical resistivity less than or equal to 1 ohm / square (1 ohm); The present invention also relates to a kit for aqueous binder composition capable of functioning without carcinogenic, mutagenic or reprotoxic compounds, in particular free of molybdates and / or chromates and / or borates or heavy metals. The present invention also relates to a method of manufacturing a sacrificial protective coating against corrosion, simple to implement, and does not require in particular intermediate operations of annealing and compaction to obtain a coating up to a final thickness of 90 μm.
    [0007] The present invention thus provides, in a first aspect, an aqueous binder composition for the manufacture of a sacrificial corrosion protection coating, said composition preferably being free of chromates, and more preferably of borates and molybdates. The binder composition has a pH of less than 6 and comprises a binder, particles of at least one metal oxide and at least one metal phosphate, said binder comprising a hydrolyzed organosilane oligomer. In addition, the proportion by weight of said particles of at least one metal oxide relative to the total weight of the dry mass of said aqueous binder composition is greater than or equal to 75%. It has been found that the combination of a major amount of metal particles in an aqueous binder composition combined with at least one metal phosphate and an organosilane oligomer makes it possible to form a sacrificial corrosion protection coating having excellent corrosion properties. resistance to salt spray corrosion, even when subjected to temperature cycles greater than or equal to 250 ° C while maintaining a coating having a regular appearance without blistering or other irregularities. Indeed, when the binder composition does not comprise at least one metal phosphate, the sacrificial protective coating obtained forms blisters after about five complete cycles of resistance to salt spray and at temperatures of about 450.degree. complete cycle lasts 24 hours and comprises a first cycle during which the coating is subjected to a temperature of 450 ° C for 6 hours, followed by a second cycle during which said coating is left at room temperature, and then a third cycle during which said protective coating is subjected for 16 hours to a salt spray as defined in ISO 9227-2012, and finally a fourth cycle identical to the third cycle mentioned above. Without being limited to a scientific theory, a non-exhaustive explanation would be that the sacrificial protective coating lacks a barrier effect to the diffusion of oxygen and moisture. Oxygen and moisture are suspected once introduced into the sacrificial protective coating, especially during the passage of salt spray, to generate corrosion of the iron coated with said hot coating in the oven at 450 ° C. The addition of at least one metal phosphate improves the barrier effect of the sacrificial protective coating, in particular by densifying the network between the metal particles thanks to a very good affinity with the organosilane oligomer. In addition, it has also been observed that the behavior of the sacrificial protective coating in the presence of at least one metal phosphate is more reproducible in terms of electrochemical activity and for different coating thicknesses (for example 25pm or 50pm) than when the binder composition does not comprise at least one metal phosphate. For the purposes of the present invention, the term "dry mass" of the aqueous binder composition, optionally Part A and / or Part B described hereinafter, means the residual dry mass once the compound (s) ) volatile (s) evaporated (s), in particular having a boiling point less than or equal to 100 ° C. These include water. Preferably, the residual dry mass corresponds to the mass (g) of the aqueous binder composition to which the amount of water it contains (g) has been subtracted. Preferably, part B described below does not comprise water or volatile compound so that the dry mass of part B corresponds to the total weight of part B. Preferably, the oxide particle or particles ( s) metal (s) is / are chosen so that their (their) galvanic potential (s) (mV) is (are) lower than the galvanic potential of the metal surface (s) to be coated. The galvanic potential can be measured by dipping two different metallic materials into a salt solution at a predetermined temperature, for example at about 25 ° C and then measuring the potential difference (mV) obtained between said two materials. Thus, the metal oxide particles must be based on one or more metals which is / are less noble than the metal or metal alloy of the support to be coated. Within the meaning of the present invention, metal phosphate is understood to mean any compound comprising a neutral phosphate ion such as phosphate P043-, tripolyphosphate (P3O1o5-), and hexametaphosphate (P60861 and one or more metal (s), said or said metal (s) being chosen in particular from zinc, aluminum, manganese, or a mixture of these, preferably, the percentage values indicated in the present text are given at +/- 5% The values relating to the surface electrical resistivity indicated in the present text are given at +/- 10%, preferably at +/- 5%. metal is selected from the group consisting of zinc phosphate (Zn3 (PO4) 2), manganese phosphate (Mn3 (PO4) 2), aluminum phosphate (AlPO4), aluminum tripolyphosphate (A15 (P3010 ) 3), aluminum and zinc phosphate, and their mixtures, preferably zinc phosphate, preferably in the group consisting of zinc phosphate and aluminum tripolyphosphate. In one embodiment, the proportion by weight of at least one metal phosphate is greater than 0% and less than or equal to 15% relative to the total weight of the dry mass of said aqueous binder composition, preferably less than or equal to 10%, still preferably less than or equal to 8%, especially greater than or equal to 3%, relative to the total weight of the dry mass of said aqueous binder composition. Alternatively, said at least one metal oxide particle is selected from the group consisting of aluminum oxide, zinc oxide, oxide of a zinc-magnesium mixture, oxide of a aluminum-zinc mixture, and mixtures thereof, preferably in the group consisting of aluminum oxide and the oxide of the aluminum-zinc mixture. The oxide of the aluminum-zinc mixture comprises predominantly by weight of aluminum, preferably at least about 2/3 of aluminum for at most 1/3 of zinc by weight. In a variant, the proportion by weight of particles of at least one metal oxide is greater than or equal to 80%, preferably greater than or equal to 85%, relative to the total weight of the dry mass of said aqueous binder composition.
    [0008] Alternatively, said organosilane oligomer has the following formula (I) [R4- (SiR1R2R3)] n wherein n is an integer with 2 n 100 and R4 is a non-hydrolyzable group and at least one group from R1, R2 and R3 is a hydrolyzable group. Preferably, 2 n 75; still preferably 2 n 50; 2 n 40; in particular 2 n 25; especially 2 n 15. 5 denotes by hydrolysable group any group capable of separating from the silica atom under the effect of the decomposition of the water generating ions H30 + and OH-, in particular under the effect of the ions H30 + in the context of the present invention since the pH of the aqueous binder composition is less than 6. The hydrolyzed organosilane (I) forms an equivalent silanol and an alcohol in the first hydrolysis reaction. The organosilane of formula (I) then reacts with the silanol formed and the formed silanols react with each other during second condensation reactions for the formation of polysiloxane oligomers or polymers, ie having Si-O-Si-bridges. . The silanols also react with the metal oxide particles for grafting, in particular with the hydroxyl functions supported on the surface of said particles. Preferably, said organosilane oligomer is chosen from an organodialkoxysilane oligomer or an organotrialkoxysilane oligomer, more preferably from an epoxy dialkoxysilane or an epoxytrialkoxysilane or a vinyldialkoxysilane or a vinyltrialkoxysilane. The organosilane oligomer according to the invention comprises a non-hydrolysable group R4 and at least one of hydrolysable R1, R2 or R3, which groups, independently of one another, are either in the structure itself, ie in the carbon chain, organosilane oligomer, for example, at the end of the chain, or branches attached to said chain, at regular intervals. Alternatively, R 4, and optionally R 1 and / or R 2 and / or R 3 when (s) is (n) t unhydrolyzable group (s) represent (s) independently one of the another a group selected from: C1-C20 alkyl or C3-C10 cycloalkyl substituted by one or more epoxy groups, said epoxy group being mono, di, tri or tetravalent; a glycidoxy group; a C 1 -C 20 alkyl group substituted with a glycidoxy group; a vinyl group (CH2 = CH-); a C 1 -C 20 alkyl group substituted with a vinyl group (CH 2 = CH-); a C 1 -C 20 alkyl group substituted with a primary amine and / or a secondary amine and / or a tertiary amine; a primary amine; a secondary amine; a tertiary amine; a C1-C20 alkyl group substituted with a thiol group; a thiol group; a urea group; a C 1 -C 20 alkyl group substituted with a urea group; an isocyanate group; a C 1 -C 20 alkyl group substituted with an isocyanate group. In addition, at least one of R1, R2, and R3 represents as a hydrolyzable group a C1-C10 alkoxy group; a C3-C10 cycloalkyloxy group; a C 5 -C 10 aryloxy group or a C 1 -C 5 acyloxy group. Said abovementioned alkyl groups, whether for the hydrolysable group or the non-hydrolyzable group, are saturated, linear or branched, in C 1 -C 20, still preferably C1-C15, and more preferably C1-C10 and the cycloalkyl groups are saturated, and preferably, C3-C6.
    [0009] For the purposes of the present invention, when a group is Cn-Cp (also described as Cn-Cp), it means that it has n to p carbon atoms, n and p being integers. The monovalent epoxy groups are, for example, the glycidoxy group, -O-CH2-C2H30 or the group R-C2H30 (or R1-oxirane) in which R is a linear or branched alkyl chain, saturated or unsaturated, a cycloalkyl, an alkenyl , an aryl, an ether, a polyether. The above-mentioned alkyl chains are preferably C 1 to C 10, and the abovementioned cycloalkyls are preferably C 3 to C 10, and even more preferably C 3 to C 6. The divalent epoxide groups are for example the following groups - (-) C (- O-) CR; R ;;; and -CR; (- O-) CRiI, the trivalent epoxy groups are for example the following groups - (-) C (-O-) CRi, the tetravalent epoxy groups are for example the following groups - (-) C ( Wherein R 1 and R 1 are, independently of one another, a structure selected from those listed above for R. Preferably, the epoxy content of the oligomer of formula I, that is to say, oxirane function, is less than or equal to 15 mmol / g of organosilane oligomer, preferably less than or equal to 10 mmol / g of organosilane oligomer, and even more preferably lower or equal to 4.75 mmol / g of organosilane oligomer. For the purposes of the present invention, the term "alkoxy group" denotes any group of formula Ra-O in which Ra represents a linear or branched saturated alkyl group, optionally comprising a -OH, preferably a Cl-C10, preferably C1 to C6, more preferably C1 to C4, such as, for example, methoxy, ethoxy, isopropoxy, n-propoxy, i-propoxy, n-butoxy, i-butoxy, sec-butoxy, tert-butoxy, n-pentoxy; and n-hexyloxy. For the purposes of the present invention, the term "cycloalkyloxy group" means any group of formula Rb-O in which Rb represents a cycloalkyl group, preferably a C3-C10 group, such as cyclopropyloxy and cyclohexyloxy groups. For the purposes of the present invention, the term "cycloalkyl group" means any cyclic, preferably C 3 -C 10, alkyl group, for example the cyclohexyl or cyclopropyl group.
    [0010] For the purposes of the present invention, the term "aryloxy group" means any group of formula Re-O in which Re represents an aryl group, preferably a C5 to C10 group, such as, for example, the phenoxy group. For the purposes of the present invention, the term "aryl group" means one or more aromatic rings advantageously having 5 to 10 carbon atoms, which can be contiguous or fused. In particular, the aryl groups may be monocyclic or bicyclic groups, preferably it is phenyl. For the purposes of the present invention, the term "acyloxy group" means any group of formula Rd-00-0 in which Rd represents a linear or branched, preferably C 1 to C 4, saturated alkyl group, such as, for example, acetoxy groups. and propionyloxy. Alkoxy groups, especially the methoxy, ethoxy and isopropoxy groups are the preferred hydrolyzable groups. For the purposes of the present invention, the term "primary amine" means any group of formula ReNH 2, for secondary amine any group of formula ReRfNH, for tertiary amine any group of formula ReRfRgN, in which Re, Rf and Rg are groups saturated or unsaturated alkyls, linear or branched, preferably C 1 to C 20, or even more preferably C 1 to C 10, and even more preferably C 1 to C 4. For the purposes of the present invention, the term "thiol group" means any group of formula Rh-SH in which Rh is a saturated or unsaturated, linear or branched, preferably C 1 to C 20, still preferably C 1 to C 10, alkyl group. more preferably C1 to C4. Within the meaning of the present invention, the term "urea group" means any group of formula (R, R) NC (= O) -N (Rk, R 1) in which R, R 1, Rk and R 1 are independently of one another an atom hydrogen or an alkyl chain, saturated or unsaturated, linear or branched, preferably C1 to C20, still preferably C1 to C10, and even more preferably C1 to C4. For the purposes of the present invention, the term "isocyanate group" means any group of formula ## STR1 ## in which King is a hydrogen atom or an alkyl chain, saturated or unsaturated, linear or branched, preferably C20, still more preferably C1 to C10, and more preferably C1 to C4. For the purposes of the present invention, the term "alkenyl group" means any group of formula RoRpC = CRrRs in which Ro, Rp, Rr, Rs are independently of each other a hydrogen atom or an alkyl chain, saturated or unsaturated, linear or branched, preferably C1 to C20, still preferably C1 to C10, and still more preferably C1 to C4, such as, for example, a vinyl group. In a variant, R 1 and / or R 2 and / or R 3, preferably R 1 and R 2, R 2 and R 3 or R 1 and R 3, more preferably R 1, R 2 and R 3, represent an alkoxy group, a cycloalkoxy group, an aryloxy group or an acyloxy group, preferably a C1-C6 alkoxy group. Alternatively, R4 is an epoxy-substituted alkyl group, preferably glycidoxy, of formula X-Y- attached to the silica atom, wherein X is a glycidoxy group, -O-CH2-C2H30; or oxirane; and Y is a group selected from: - (CH 2) n-, with 1 n 12, more preferably with 1 n 6; and a group comprising C3-C6 cycloalkyl. In a variant, the alkoxy group is selected from the following groups: methoxy, ethoxy, propoxy, isopropoxy, isobutoxy, acetoxy, methoxyethoxy, monovalent alkoxy groups derived from diols comprising an alcohol and an alkoxy selected from -O-CH 2 CH 2 -OH, such as ethylene glycol; propylene glycol; neopentyl glycol; 1,3-propanediol; 2-methyl-1,3-propanediol; 1,3-butanediol; 2-methyl-2,4-pentanediol; 1,4-butanediol; cyclohexane dimethanol; picanol, preferably from methoxy groups; ethoxy; propoxy and isopropoxy. In a variant, the R4- (SiR1R2R3) unit of the organosilane oligomer of formula I is chosen from a list (IIa): gamma-lycidoxypropyltri methoxysilane; α-glycidoxypropyltriethoxysilane; gamma-glycidoxypropyl methyldimethoxysilane; gamma-glycidoxypropylmethyldiethoxysilane; and from a list (IIb): beta- (3,4-epoxycyclohexyl) ethyl tri methoxysiloxane; beta- (3,4-epoxycyclohexyl) ethyl methyl dimethoxysilane, beta- (3,4-epoxycyclohexyl) ethyl methyl diethoxysilane; beta- (3,4-epoxycyclohexyl) ethyl triethoxysilane, preferably from the list (IIa).
    [0011] Preferably, the general formula of the organosilane oligomer compound according to the invention is (CxHyO 2 Si) n with 4 × 20, more preferably x 15, and still more preferably x 10, with 15 μ 30, and z 2, still more preferably 4, and more preferably 6, n being in the entirety with 2 n 100. The choice of the organosilane oligomer is important in order to form a film on the support to be protected in which the metal oxide particles interact with the silica atoms and form an organized network once the carbon and oxygen components have been destroyed by heating as described below. In one variant, the hydrolysed organosilane oligomer represents between 5% and 30% by weight of the total weight of the dry mass of said aqueous binder composition, preferably between 5% and 15% by weight of the total weight of the dry mass. of said aqueous composition, more preferably between 5% and 10% by weight of the total weight of said aqueous binder composition. Alternatively, the aqueous binder composition comprises an acid catalyst selected from the group consisting of p-toluene sulfonic acid, phosphoric acid, boric acid, acetic acid, and mixtures thereof, preferably in the group consisting of p-toluenesulphonic acid, acetic acid and phosphoric acid, more preferably the catalyst is p-toluenesulphonic acid. This catalyst makes it possible to initiate the polymerization reaction by self-condensation, which is activated by heat input, in particular during drying (iii) and especially during the intermediate (v) or final (vi) annealing step, which are described below. Preferably, the ratio of the number of moles / liter of the acid catalyst to that of the organosilane compound of formula (I) is between 1/60 and 1/5, more preferably between 1/40 and 1/20.
    [0012] In a variant, the particles of at least one metal oxide have a particle size distribution for 10% to 90% by weight of said particles between 2 μm and 30 μm, preferably said particles are spherical. The particle size is measured dry or wet, using a laser granulometer, such as those marketed by MALVERN, such as MASTERSIZE 3000 ® or 2000 (). The subject of the present invention is, according to a second aspect, a kit for an aqueous binder composition according to any one of the preceding embodiments, said kit comprises a portion A having a pH of less than 6 constituted by an aqueous composition comprising an oligomer of hydrolysed organosilane and a part B comprising particles of at least one metal oxide and at least one metal phosphate, the proportion by weight of particles of at least one metal oxide relative to the total weight of the dry masses of parts A and B added together is greater than or equal to 75%. Preferably, the proportion by weight of the particles of said at least one metal oxide with respect to the total weight of the dry mass of part B and the proportion by weight of the dry mass of part B relative to the total weight of the mass. Part A dryness is determined so that the proportion by weight of particles of at least one metal oxide relative to the total weight of the dry masses of parts A and B added is greater than or equal to 75%. The hydrolysed organosilane oligomer of part A corresponds to the organosilane oligomer described above, in particular to that of formula I described above and according to all the embodiments described above with reference to first aspect. The particles of at least one metal oxide are according to any of the embodiments described above according to the first aspect.
    [0013] Said at least one metal phosphate is according to any of the embodiments described above according to the first aspect. In a variant, the hydrolyzate of the organosilane oligomer represents between 5% and 50% by weight, preferably between 5% and 30% by weight relative to the total weight of the dry mass of Part A.
    [0014] The subject of the present invention is also, according to a third aspect, the use of the aqueous binder composition according to any one of the preceding embodiments or of the kit as described above to form a sacrificial protective coating against corrosion. on at least a surface portion of a support, in particular a support of a material selected from metals, metal alloys, and composite materials comprising a metal or a metal alloy, preferably having a lower surface electrical resistivity at 1 ohm / square (1 ohm). Advantageously, said surface portion of the support has a galvanic potential (mV) greater than the galvanic potential (mV) of the metal particles that comprises said coating. In general terms, said support is any metallic element subjected to severe wear conditions, for example: an engine or generator turbine shaft, an axle of road and rail rolling stock, a transmission of power or movement, ball bearings of wind turbines, a metal part of offshore construction, or a particular element of an aircraft. Preferably, said sacrificial protective coating has a surface electrical resistivity of less than 1 ohm / square (1 ohm). The resistivity indicated above corresponds to a surface resistivity indicated when considering the thickness of the coating whose resistivity is measured as negligible.
    [0015] Preferably, the sacrificial protective coating against corrosion according to the invention has a thickness greater than or equal to 20 μm and less than or equal to 120 μm, more preferably greater than or equal to 40 μm, more particularly less than or equal to 90 μm. , in particular less than or equal to 60 μm, in the dry state, in particular after the final annealing step and / or the final compaction step. The subject of the present invention is, according to a fourth aspect, a method of manufacturing and applying a sacrificial protective coating against corrosion on at least a surface portion of a support employing the aqueous binder composition described according to any one of the preceding embodiments, comprising the following successive steps: (i) a step of supplying and preparing at least one surface portion of a metal or metal alloy support; (ii) a step of applying the aqueous binder composition according to any one of the preceding embodiments so as to form a layer of wet film on at least said surface portion; (iii) a drying step to evaporate the water and allow the formation of a film at a temperature between 60 ° C and 90 ° C for at least 5 minutes; (iv) optionally, steps (ii) and (iii) are repeated until a film having a predetermined thickness is obtained; (y) optionally, after each drying step (iii) with the exception of the last drying step (iii), an intermediate annealing step and / or an intermediate compaction step is / are applied to said film; (vi) a final annealing step of said film obtained at the end of step (iii) at a temperature greater than or equal to 250 ° C for at least 30 minutes; (vii) a final compaction step of said at least one surface portion coated with said sacrificial protection film against corrosion so as to form a sacrificial corrosion protection coating, preferably having a surface electrical resistivity of less than 1 ohm / square (1 ohm).
    [0016] Advantageously, the compacting step serves to temper the sacrificial protective coating. The final annealing step (vi) and the final compaction step (vii) being performed on the film after the last drying step (iii) applied to said film, an intermediate annealing step or an intermediate compaction step are not carried out. not done because they would be redundant with the corresponding final steps. Preferably, each compaction stage, whether intermediate or final, comprises the spraying of a powder, such as corundum (Al 2 O 3), the particle size of which is preferably between 80 and 200 US mesh (75 μm and 180 μm). prn), still preferably between 80 and 180 US mesh (80 pm and 180 pm), under a pressure greater than or equal to 100 kPa, preferably greater than or equal to 200 kPa. It has been found that the combination of an aqueous binder composition comprising predominantly particles of at least one metal oxide in the presence of at least one metal phosphate, a hydrolyzed organosilane oligomer undergoing an appropriate final annealing step combined with a final compaction step makes it possible to form a sacrificial corrosion protection coating having a surface electrical resistivity of less than 1 ohm / square, and excellent resistance to corrosion in time and temperature without the use of chromates, molybdates or borates, while maintaining a good appearance. Advantageously, an intermediate annealing step and / or an intermediate compaction step is / are not mandatory (s) to form a satisfactory sacrificial corrosion protection coating compared to the state of the art. Indeed, the use of a binder composition according to the invention makes it possible to carry out steps (ii) and (iii) successively as many times as necessary until a wet film having the desired thickness is obtained then to proceed directly to a final annealing step followed by a final compaction step without the need for intermediate annealing and / or intermediate compaction. Advantageously, it is possible to deposit the layer of binder composition according to the invention in a single layer of wet film having a thickness of up to 140 pm, which corresponds to a finished sacrificial protective coating and therefore to the state dry of the order of 90 pm. In the state of the art, it is necessary to apply several layers of binder compositions and then to dry and possibly perform intermediate annealing steps and / or intermediate compaction steps to achieve this thickness of 90pm on the coating finished. This arrangement represents a significant time saving as well as an economy of the method according to the invention compared to the methods of the state of the art.
    [0017] Preferably, the temperature (° C) and the duration of application of the annealing step are determined so that said sacrificial protective coating against corrosion comprises, with respect to its total weight, less than 10% by weight, of preferably less than 5% by weight of a hydrocarbon residue.
    [0018] Preferably, the application step ii) comprises a step of spraying or sprinkling the pigmented aqueous binder composition according to the invention, preferably still a spraying step. Preferably, the drying step iii) comprises subjecting the support at a temperature of between 80 ° C. and 90 ° C. for at least 5 minutes, more preferably for at least 20 minutes and at most 10 hours, preferably at least 20 minutes. plus 2 hours. Preferably, the final annealing step (vi) or intermediate (v) takes place at a temperature greater than or equal to 250 ° C, in particular less than or equal to 500 ° C, more preferably greater than or equal to 285 ° C, and in particular less than or equal to 480 ° C, for at least 10 minutes, preferably at least 45 minutes, more preferably at least 2 hours, more preferably at least 15 hours, more preferably at most 24 hours, especially at most 20 hours. Preferably, if the temperature is greater than or equal to 400 ° C, the cooking time is greater than or equal to 3 hours, preferably greater than or equal to 4 hours. If the temperature is less than or equal to 300 ° C., for example less than or equal to 285 ° C., the annealing time is greater than or equal to 10 hours, more preferably greater than or equal to 15 hours, more particularly greater than or equal to 20 hours. This step initially allows the polymerization of the hydrolyzate of the organosilane oligomer and the homogeneous distribution of the metal oxide particles with respect to the silica atoms by creating bridges between the silica and said particles, then in a secondly, the components comprising in particular oxygen and carbon are degraded-carbonized to form a coating comprising predominantly organized silica with the metal particles in the thickness of said coating. Preferably, this step allows the formation of a coating comprising metal particles and silica, and less than 10% by weight, preferably less than 5% by weight of a hydrocarbon residue, in particular derived from the degradation of said hydrocarbon oligomer. preferably said coating being free of chromiums, more preferably being free of borates and molybdates. Said coating thus comprises at least 90% by weight of its weight, preferably at least 95% by weight of its weight, of metal particles, in particular of aluminum and / or zinc, and / or magnesium, preferably of aluminum and / or zinc. In a variant, the preparation step i) comprises a step of sandblasting said at least one surface portion so that said surface portion has a rough surface, preferably the surface roughness is less than 100 μm, and greater at 1pm, still preferably between 2pm and 3 pm. The surface roughness can be measured according to the NF EN ISO 8503 standard dating from April 2012. Preferably, the sanding step comprises the projection of particles, in particular of corundum, having a particle size of less than or equal to 120 US mesh ( 125 μm), preferably less than or equal to 100 US mesh (150 μm), and still preferably less than or equal to 80 US mesh (180 μm), at a pressure greater than or equal to 200 kPa, more preferably greater than or equal to at 300 kPa.
    [0019] In a variant, the pH of the aqueous binder composition applied to the substrate during step (ii) is adjusted to between 2 and 4, preferably at a temperature of between 15 ° C. and 40 ° C., and more preferably to a temperature of between 15 ° C. and 30 ° C., more particularly between 20 ° C. and 30 ° C. Alternatively, the pH is adjusted using an acid selected from the group consisting of p-toluene sulfonic acid, phosphoric acid, boric acid, acetic acid and mixtures thereof, preferably p-toluenesulphonic acid, phosphoric acid, acetic acid, more preferably p-toluenesulphonic acid (p-TSA). In a variant, the pigmenting step of adding particles of at least one metal oxide to the aqueous binder composition and at least one metal phosphate, in particular in the form of a metal powder, so as to obtain the composition pigmented binder used in step ii) is carried out with stirring for at least one minute, preferably for at least 15 minutes with stirring, more preferably at least for 30 minutes with stirring at a temperature between 15 ° C and 40 ° C, preferably between 15 ° C and 30 ° C, more preferably between 20 ° C and 30 ° C.
    [0020] Alternatively, the step of applying the binder composition ii) comprises spraying said composition onto said at least one surface portion of the support so as to form a layer of a film, in the wet state, having a thickness greater than or equal to 25 μm and less than or equal to 200 μm, preferably greater than or equal to 30 μm and less than or equal to 185 μm more preferably greater than or equal to 60 μm, more particularly less than or equal to 140 μm. The thickness can be measured according to standard NF EN ISO 2808, for example using the device marketed under the trade name POSITECTOR 6000 ® using the principles of magnetic currents and eddy currents to measure the thickness of coating on ferrous and non-ferrous metals. In a variant, the application step ii) is carried out at the earliest 30 minutes after the pigmentation step of adding the particles of at least one metal oxide and at least one metal phosphate to the aqueous composition, in particular zinc phosphate or aluminum tripolyphosphate. The subject of the present invention is, according to a fifth aspect, a support made of a material chosen from metals, metal alloys and composite materials comprising a metal or a metal alloy, preferably made of iron and an alloy comprising iron. , having at least one surface portion coated with a sacrificial protection coating against corrosion, obtained by carrying out the process according to any one of the embodiments described above and comprising metal particles, phosphorus, and silica, and less than 10% by weight relative to its total weight, preferably less than 5% by weight relative to its total weight of a hydrocarbon residue, preferably said coating being free of chromiums, again of preferably being free of borates and molybdates. For the purposes of the present invention, the term "hydrocarbon residue" is understood to mean any residue comprising carbon and oxygen. In a variant, the coating has an electrical surface resistivity of less than 1 ohm / square (1 ohm).
    [0021] In the context of the present invention, the electrical resistivity can be measured using a multimeter, or according to standard ASTM D 257-07 from 2007 entitled "Standard test methods for DC resistance or conductance of insulating materials" . Preferably 1 square (1 ohm) is of the order of 2.6 cm 2.
    [0022] The surface electrical resistivity of a corrosion protection coating is determined by measuring the ability of said coating to conduct electrical current. Its reciprocal function corresponds to the electrical conductivity (= 1 / electrical resistivity). When the measured electrical resistivity is low, said coating is a good electrical conductor. On the contrary, when the electrical resistivity is high, the coating is a good electrical insulator. DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be better understood on reading the following exemplary embodiments, given by way of non-limiting example. I-Examples of Formulations of a Binding Composition According to the Invention Comprising at Least One Metal Phosphate: Example 1: Preparation of Part A of the Kit According to the Invention from the Following Compounds: An Organosilane Oligomer, Derivative gamma-glycidoxypropyltrimethoxysilane (C9H2005Si): between 20 and 40 grams, demineralized water: between 60 and 80 ml. The pH of part A is adjusted using p-TSA acid between 2 and 3. Preparation of part B of the kit according to the invention from the following compounds: - metal oxide powder based on aluminum with or without zinc: between 5 and 65 grams; - zinc phosphate. Between 25 and 45 grams of Part A are mixed with Part B for the formation of an aqueous binder composition. The proportion by weight of particles of at least one metal oxide in the mixture of parts A and B is greater than or equal to 75% relative to the total weight of the dry mass of the aqueous composition. The proportion by weight of said zinc phosphate relative to the total weight of the dry mass of the aqueous composition is between 3% and 8% inclusive. After pigmentation of Part A, the pH is again controlled, in this example the pH is between 2 and 3. Example 2 is strictly identical to Example 1 except that the zinc phosphate is replaced by aluminum tripolyphosphate. Example 3: Preparation of Part A of the kit according to the invention from the following compounds: an organosilane oligomer derived from trimethoxyvinylsilane (C51-11203Si): between 10 and 30 grams; - demineralized water: between 60 and 80 ml. The pH of Part A is adjusted between 2 and 3 using p-TSA acid.
    [0023] Preparation of part B of the kit according to the invention from the following compounds: aluminum metal oxide powder with or without zinc: 4565 grams; - zinc phosphate.
    [0024] Between 35 and 55 grams of part A are mixed with part B. The proportion by weight of particles of at least one metal oxide in the mixture of parts A and B is greater than or equal to 75% relative to the total weight of the dry mass of the aqueous binder composition. The proportion by weight of said zinc phosphate relative to the total weight of the dry mass of the aqueous composition is between 3% and 8% inclusive. After pigmentation of the part A, the pH is again controlled, in this specific example the pH is between 2 and 3. Example 4 is strictly identical to Example 3 except that the zinc phosphate is replaced by tripolyphosphate aluminum.
    [0025] II-Preparation of a control support according to a method of the state of the art The surface of a steel support is coated with a sacrificial protective coating against corrosion by the implementation of a method of chromating the the state of the art, in particular based on chromium VI. The support obtained is qualified as a witness of the state of the art.
    [0026] This support first undergoes a first stage of preparation of its surface, in particular the surface is defatted with a basic product, such as that marketed under the reference TURCO 5948 DMP by Henkel. The surface is then rinsed with demineralized water and then dried with air. The surface is then ready to be blasted, in particular using particles of white corundum whose particle size is of the order of 80 μm under a spraying pressure of said particles of the order of 300 kPa to obtain a surface roughness of 2 pm to 3 pm thick. The aqueous binder composition of the state of the art is stirred 24 hours before use and then filtered on a stainless steel sieve having apertures of the order of 0.025 mm. The composition is agitated again just before its application in two successive layers. The average thickness of a compacted layer is then 25 μm. The support coated with a layer of binder composition is dried at a temperature of 80 ° C for 15 minutes. The layer then changes from green to gray. The maximum time between this drying step and the annealing step is at most 30 minutes. Thus, almost immediately after drying, the coated support undergoes an intermediate annealing operation at 285 ° C. for at least 3 hours for each layer applied (intermediate annealing after application of each layer) or at 215 ° C. for at least 20 hours if the support is Cadmium before or 285 ° C for 5 hours by a final annealing. Each layer is compacted during an intermediate or final compaction step using a corundum projection size of 90-180 US mesh and under the application of a pressure of 1 to 150 kPa. III - Preparation of a steel support according to the method described below and Examples 1 to 4 of pigmented binder compositions described in paragraph I. A steel support is prepared according to the same operations as the control support; only the parameters of the sanding operation in which the particles are projected under a pressure of 300 to 400 kPa and have a larger size since less than or equal to 80 mesh differ. In addition, no intermediate annealing step and no intermediate compaction step are performed. The activated portion A of one of Examples 1 to 4, i.e. having a pH of between 2 and 3, is then mixed with a metal paste (Part B of one of Examples 1 to 4) during 20 minutes to form an activated aqueous binder composition according to one of Examples 1 to 4 which is then filtered on a sieve having openings of the order of 0.12 mm. The activated and pigmented binder composition according to one of Examples 1 to 4 is stirred just prior to its application. The binder composition according to one of the examples 1 to 4 is applied in a single layer of wet film, for example from 25 μm to 200 μm in thickness, according to the specifications by low pressure pneumatic spraying, ie preferably at a pressure between 150 kPa and 200 kPa in 2 to 6 cross layers. For complex parts, it is possible to apply the binder composition in several layers. The coated support thus undergoes a drying step ii) or of stoving, during which it is subjected, for example, to a temperature of the order of 90 ° C. for at least 60 minutes, allowing the color of the coating to be changed. dark gray to light gray. The coated support then undergoes a final annealing step (vi) during which it is subjected to a temperature of 420 ° C for 4 hours or 285 ° C for 20 hours. The coating formed on the surface of the support is finally compacted during a final compacting step (vii) by corundum spraying having a size of between 80 and 180 US mesh, inclusive, at a pressure greater than or equal to 200 kPa about. Table I below shows the results of the tests carried out on the support obtained according to the process described in paragraph III above, the results being the same for all the aqueous binder compositions.
    [0027] TESTS STANDARDS REQUIREMENTS RESULTS Application Continuous and uniform visual appearance Continuous and uniform visual appearance Final thickness NF EN ISO 2808 25 to 90 μm 25 to 90 μm Corrosion appearance of red rust NF ISO 9227- 2012 1000 hours Red rust appears in the wound of coatings tested after more than 1200 hours. Without injury, red rust appears after more than 2500 hours. Adhesion NF ISO 2409 Class 0 or 1 Class 0 Hardness NF ISO 1518> 2500g before immersion> 2500g before immersion Contamination resistance NF ISO 2409 Specific for each Skydrol fluid: Class 0> 2400g after immersion NF ISO 1518 Moisture resistance NF ISO 2409 10 cycles After 10 cycles Adhesion: class 0 Hardness:> 2400g NF ISO 1518 Resistance to temperature variations NF ISO 2409 100 cycles After 100 cycles Adherence: class 0 Hardness:> 2400g NF ISO 1518 Corrosion in NF ISO 9227- 2012 20 cycles (A) No blisters on the test pieces were formed, nor red rust since the tested coatings remained intact. temperature 25 cycles (B) 20 cycles (C) Conductivity test ASTM Standard D 257-07 R <15 Ohms / square R <1 Ohm / square (2007): "Standard Test Method for D-C resistance or conductance of insulating material".
    [0028] Table 1 20 cycles (A) each cycle (A) comprises successively: a first cycle of 6 hours at 450 ° C, a second cycle of 1 hour at rest in a chamber temperate at 35 ° C, a third cycle of 16 hours in salt fog, a fourth cycle identical to the third cycle. 25 cycles (B) of which each cycle (B) is identical to cycle (A) except that the temperature of the first cycle is 400 ° C. 20 cycles (C) of which each cycle (C) is identical to cycle (A) except that the temperature of the first cycle is 550 ° C.
    [0029] With regard to red rust corrosion, the tests were carried out with salt spray on specimens with or without an injury, the wound being a cross-shaped scratch made in the coating to be tested, which has a thickness of between 40 μm and 60 pm. Salt spray and its application conditions are defined in IS09227-2012. IV - Comparative Examples of Aqueous Binder Compositions Without Metallic Phosphate Two binder compositions referenced 5 and 6, respectively corresponding to the examples of binder compositions 1 and 2 were each prepared without metal phosphate. Regarding the corrosion test until red rust appears, red rust appears in the wound at about 500 hours. Without injury, red rust appears only about 1000 hours. These results are valid for both binder compositions 5 and 6.
    [0030] With regard to the temperature corrosion test, the formation of blisters after 5 cycles in the three cases (A), (B) and (C) is observed for the two binder compositions 5 and 6. In conclusion, the addition of at least one metal phosphate, in particular zinc phosphate or aluminum tripolyphosphate, has made it possible to double the salt spray resistance of the wound-containing coating according to the invention compared to metal phosphate-free coatings.
    [0031] Without streaking in the specimens, after 2500 hours of exposure to salt spray, the test pieces tested did not show pitting related to corrosion or blisters. The addition of at least one metal phosphate, in particular zinc phosphate or aluminum tripolyphosphate, has thus made it possible to double the salt spray resistance of the sacrificial protective coatings according to the invention without injury. The addition of at least one metal phosphate, in particular zinc phosphate or aluminum tripolyphosphate, therefore makes it possible to very significantly improve the electrochemical activity of the sacrificial protective coating against corrosion, as well as the resistance to corrosion. salt spray corrosion and temperature. Samples prepared as described below in Section III and comprising the above exemplified binding composition are tested at various stages of the process according to the invention: 1) Sample 1, heat treatment 1 hour at 90 ° C, which corresponds to the evaporation step v). 2) Sample 2, 1 hour at 90 ° C then 4 hours at 420 ° C which corresponds to steps v) and vi). 3) Sample 3, 1 hour at 90 ° C and then 4 hours at 420 ° C corresponding to steps v) and vi) followed by compaction at a pressure of 4 tons for 1 minute. The analysis of samples 1-3 is performed with a Philips MagiX Wavelength Dispersion X-Ray Fluorescence Spectrometer. To perform an X-ray fluorescence analysis, the samples must be compacted either pure or with a binder, and the total mass of the pellet must be 200 mg for pellets 13 mm in diameter. The 3 samples were thus prepared by mixing each time 100 mg of the exemplary binding composition to be analyzed to 100 mg of boric acid. Each mixture was then compacted under a pressure of 4 tons for 1 minute to obtain pellets 13 mm in diameter. The analysis of these pellets was carried out under vacuum (5 Pascals).
    [0032] The results of the semi-quantitative analyzes are shown in the following Table 2. They are expressed in mass percentages. The method detects elements ranging from boron to uranium. However, since the presence of boric acid does not permit an oxygen assay and because of the nature of the samples (metal appearance), the results are presented without the oxygen value. Carbon was detected in sample 1 but no signal was observed in the other two samples 2 and 3. The conversion of the pigmented binder composition was close to 100% because no carbon was detected in the films After baking (step v) in X-ray fluorescence. If one of the binder compositions 1 to 4 had been tested, Table 2 would show the phosphorus and the metal from said at least one metal phosphate, particularly zinc or aluminum. aluminum, which would be added to the metal particles.
    [0033] Table 2 Sample 1 Concentrations C Al Si Zn 15.5 81.9 2.33 0.02 Sample 2 Concentrations Al Si Zn - 97.2 2.43 0.02 Sample 3 Concentrations Al Si Zn - 97.4 2, Advantageously, the combination of the process according to the invention and the binder composition according to the invention makes it possible to form a sacrificial protection coating against corrosion in which the network is formed essentially of silica, metal particles and at least one metal phosphate having resistance to temperature corrosion (greater than or equal to 400 ° C), salt spray as defined in ISO 9227, with or without a wound, which are doubled compared to a sacrificial protective coating free of at least one metal phosphate.
    权利要求:
    Claims (15)
    [0001]
    REVENDICATIONS1. An aqueous binder composition for forming a sacrificial corrosion protection coating, said composition being free from chromates, and further preferably from borates and molybdates, characterized in that said binder composition has a pH of less than 6 and comprises a binder, particles of at least one metal oxide and at least one metal phosphate, said binder comprising a hydrolyzed organosilane oligomer, and in that the proportion by weight of said particles of at least one metal oxide with respect to the total weight the dry mass of said binder composition is greater than or equal to 75%.
    [0002]
    2. Binder composition according to claim 1, characterized in that said at least one metal phosphate is selected from the group consisting of zinc phosphate (Zn3 (PO4) 2), manganese phosphate (Mn3 (PO4) 2), aluminum phosphate (AIPO4), aluminum tripolyphosphate (A15 (P3010) 3), aluminum and zinc phosphate, and mixtures thereof, preferably in the group consisting of zinc phosphate and tripolyphosphate, 'aluminum.
    [0003]
    3. Binder composition according to either of claims 1 and 2, characterized in that said at least one metal oxide particle is selected from the group consisting of aluminum oxide, zinc oxide , the oxide of a zinc-magnesium mixture, the oxide of an aluminum-zinc mixture, and mixtures thereof, preferably in the group consisting of aluminum oxide and the oxide of the aluminum-zinc mixture.
    [0004]
    4. Binder composition according to any one of claims 1 to 3, characterized in that the proportion by weight of particles of at least one metal oxide relative to the total weight of the dry mass of said binder composition is greater than or equal to 80%, preferably greater than or equal to 85%.
    [0005]
    5. Binder composition according to any one of claims 1 to 4 characterized in that said organosilane oligomer has the following formula (I): [R4- (SiR1R2R3)] n wherein n is an integer with 2 n 10 and R4 is a non-hydrolyzable group and at least one of R1, R2 and R3 is a hydrolyzable group.
    [0006]
    6. binding composition according to claim 5, characterized in that R4, and optionally R1 and / or R2 and / or R3 when (s) represents (n) t or non-hydrolysable group (s) represents (nt) independently of one another a group selected from: a C 1 -C 20 alkyl or C 3 -C 10 cycloalkyl group substituted by one or more epoxy groups (s), said epoxy group being mono, di, tri or tetravalent (s); a glycidoxy group; a C 1 -C 20 alkyl group substituted with a glycidoxy group; a vinyl group (CH2 = CH-); a C 1 -C 20 alkyl group substituted with a vinyl group (CH 2 = CH-); a C 1 -C 20 alkyl group substituted with a primary amine and / or a secondary amine and / or a tertiary amine; a primary amine; a secondary amine; a tertiary amine; a C1-C20 alkyl group substituted with a thiol group; a thiol group; a urea group; a C 1 -C 20 alkyl group substituted with a urea group; an isocyanate group; a C 1 -C 20 alkyl group substituted with an isocyanate group and in that at least one of R 1, R 2, and R 3 is a C 1 -C 10 alkoxy group as a hydrolyzable group; a C3-C10 cycloalkyloxy group; a C 5 -C 10 aryloxy group or a C 1 -C 5 acyloxy group.
    [0007]
    7. Binder composition according to either of Claims 5 and 6, characterized in that the R4- (SiR1R2R3) unit of the organosilane oligomer of formula I is chosen from a list (IIa): gamma- glycidoxypropyltri methoxysilane; gamma-glycidoxypropyltriethoxysilane; gamma-glycidoxypropyl methyldimethoxysilane; gamma-glycidoxypropylmethyldiethoxysilane; or from a list (IIb): beta- (3,4-epoxycyclohexyl) ethyl trimethoxysiloxane; beta- (3,4-epoxycyclohexyl) ethylmethyl dimethoxysilane, beta- (3,4-epoxycyclohexyl) ethylmethyldiethoxysilane; beta- (3,4-epoxycyclohexyl) ethyl triethoxysilane, preferably from the list (Ha).
    [0008]
    8. binding composition according to any one of claims 1 to 7 characterized in that the hydrolyzed organosilane oligomer is between 5% and 30% by weight of the dry weight of said binder composition, preferably between 5% and 15% by weight of the weight of the dry mass of said binder composition.
    [0009]
    9. binding composition according to any one of claims 1 to 8, characterized in that said binder composition comprises an acid catalyst selected from the group consisting of p-toluenesulphonic acid, phosphoric acid, boric acid l acetic acid and mixtures thereof, preferably in the group consisting of p-toluene sulfonic acid, acetic acid and phosphoric acid.
    [0010]
    10. Kit for binder composition according to any one of claims 1 to 9, characterized in that said kit comprises a portion A having a pH of less than 6 consisting of an aqueous composition comprising a hydrolyzed organosilane oligomer and a part B comprising particles of at least one metal oxide and at least one metal phosphate, the proportion by weight of particles of at least one metal oxide relative to the total weight of the dry masses of parts A and B added is greater than or equal to 75% .
    [0011]
    Kit according to claim 10, characterized in that part A comprises an organosilane oligomer defined according to any one of claims 5 to 7, at least one metal phosphate defined according to claim 2, and particles of at least one metal oxide defined according to claim 3.
    [0012]
    12. Use of the binder composition according to any one of claims 1 to 9 or the kit according to either of claims 10 and 11 to form a sacrificial protective coating against corrosion on at least a portion of surface a support, in particular a support made of a material selected from metals, metal alloys, and composite materials comprising a metal or a metal alloy, preferably having a surface electrical resistivity of less than 1 ohm / square (1 ohm).
    [0013]
    13. A process for producing and applying a sacrificial protective coating against corrosion on at least one surface portion of a support employing the composition according to any one of claims 1 to 9, comprising the steps successive steps: (i) a step of providing and preparing at least a surface portion of a metal or metal alloy support; (Ii) a step of applying the binder composition according to any one of claims 1 to 9 so as to form a wet film layer on at least said surface portion; (iii) a drying step for evaporating the water and allowing the formation of a film at a temperature between 60 ° C and 90 ° C for at least 20 minutes; (iv) optionally, steps (ii) and (iii) are repeated until a film having a predetermined thickness is obtained; (v) optionally, after each drying step (iii) with the exception of the last drying step (iii), an intermediate annealing step and / or an intermediate compaction step is / are applied to said film ; (vi) a final annealing step of said film obtained at the end of step (iii) at a temperature greater than or equal to 250 ° C for at least 30 minutes; (vii) a final compaction step of said at least one surface portion coated with said sacrificial corrosion protection film so as to form a sacrificial corrosion protection coating, preferably having a surface electrical resistivity of less than 1 ohm / square (1 ohm).
    [0014]
    14. The manufacturing method according to claim 13, characterized in that the preparation step (i) comprises a step of sandblasting said at least one surface portion so that said at least one surface portion has a rough surface, preferably the roughness is less than 100pm, and greater than 1pm.
    [0015]
    Support in a material selected from metals, metal alloys and composite materials comprising a metal or a metal alloy, preferably of iron or an alloy comprising iron, having at least one surface portion coated with a sacrificial protection coating against corrosion obtained by carrying out the method according to either of claims 13 and 14 and comprising metal particles, silica, and phosphorus, said coating comprising less than 10% by weight relative to its total weight, preferably less than 5% by weight relative to its total weight, of a hydrocarbon residue, and in that said coating is free of chromium, and more preferably of borates and molybdates and preferably has a surface electrical resistivity of less than 1 ohm / square (1 ohm).
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    引用文献:
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    2015-11-27| PLSC| Publication of the preliminary search report|Effective date: 20151127 |
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    2021-02-12| ST| Notification of lapse|Effective date: 20210105 |
    优先权:
    申请号 | 申请日 | 专利标题
    FR1454706A|FR3021324B1|2014-05-23|2014-05-23|BINDER COMPOSITION, METHOD FOR MANUFACTURING SACRIFICIAL CORROSION PROTECTION COATING USING THE SAME, AND COATED CARRIER OF SUCH COATING|FR1454706A| FR3021324B1|2014-05-23|2014-05-23|BINDER COMPOSITION, METHOD FOR MANUFACTURING SACRIFICIAL CORROSION PROTECTION COATING USING THE SAME, AND COATED CARRIER OF SUCH COATING|
    EP14171432.9A| EP2947124A1|2014-05-23|2014-06-06|Binder composition, method for producing a sacrificial protective coating against corrosion using said composition and a substrate coated with such a coating|
    US14/332,409| US9644102B2|2014-05-23|2014-07-16|Method of manufacturing a corrosion-resistant sacrificial protective coating|
    CN201410560233.7A| CN105086818A|2014-05-23|2014-10-21|Binder composition, method for producing a sacrificial protective coating against corrosion using said composition and a substrate coated with such a coating|
    PT15731645T| PT3146001T|2014-05-23|2015-05-22|Binder composition, method for producing a sacrificial protective coating against corrosion using said composition and a substrate coated with such a coating|
    CN201580024675.2A| CN106459666B|2014-05-23|2015-05-22|Binding compositions, produced using the composition anticorrosive protection sacrifice coating method and be coated with the substrate of the coating|
    TR2018/20676T| TR201820676T4|2014-05-23|2015-05-22|Binder composition, a method of producing a sacrificial anti-corrosion coating using said binder composition and the support coated with such a coating.|
    PCT/FR2015/051358| WO2015177482A1|2014-05-23|2015-05-22|Binding composition, method for manufacturing a sacrificial coating for protection against corrosion using said composition and substrate coated with such a coating|
    ES15731645T| ES2704265T3|2014-05-23|2015-05-22|Binder composition, method of manufacturing a sacrificial protection coating against corrosion using said composition and support coated with said coating|
    EP15731645.6A| EP3146001B1|2014-05-23|2015-05-22|Binder composition, method for producing a sacrificial protective coating against corrosion using said composition and a substrate coated with such a coating|
    PL15731645T| PL3146001T3|2014-05-23|2015-05-22|Binder composition, method for producing a sacrificial protective coating against corrosion using said composition and a substrate coated with such a coating|
    US15/475,187| US10472524B2|2014-05-23|2017-03-31|Binder composition, a method of manufacturing a corrosion-resistant sacrificial protective coating using said composition, and a support coated with such a coating|
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